Rigid packaging is one of the most in-demand packaging’s which is greatly used for luxury items. A high-end product needs resilience in its look so that its quality can be efficiently conveyed to the ideal audience. Many renowned brands use rigid boxes to manifest a luxurious impression to the buyer. You might have never forgotten the experience when you put your hands-on sleek packaging. Such luxurious packaging may be used by famous shoe brands and high-end electronic brands in which iPhones are at the top of the list. Besides, many beauties, as well as food brands, use rigid containers to communicate their brand message more successfully. You might also have seen such boxes in the packaging of board games. Here, you will be informed by the ultimate guide of rigid containers.

Manufacturing of A Rigid Box

Material for Building Box

The rigid box mainly consists of multiple layers of packaging materials. It has been observed that rigid containers are 4x thicker than the standard packaging box. Chipboard sheets are used for their manufacturing. Chipboard may be of two types:

• The plain board is widely used which contains a grey color like the color of the newspaper. It is the most common type of rigid container.
• Colored boards make the packaging experience even more resilient. By using colored board sheets, the inside view of the box also becomes colorful.

Cutting and Folding

A rigid box consists of two types of die-cuts which help it to get its appropriate shape.

• Solid sides of the box are cut into flaps. These flaps are then folded and then a box is formed.
• Another type of die-cut is partial cuts. They are also regarded as score cuts. They facilitate the flaps to get folded and develop into a solid box.

The flaps are folded at the score points to give you the desired shape of the rigid box. The manufacturing of these boxes may include the usage of relevant machines or it can be done by hands or a combination of both.

Final Wrapping of The Box

A quad stayer is a machine that applies tape to the chipboard flaps to secure them. The tape completes the box form. The wrapping of the box is an essential part to finalize the manufacturing process of the box. Whether you want to have colorful prints or a plain board box, you will surely need wrapping around the box. You can get a personalised packaging, if you prefer adding printed wraps. Anyhow, glue is used for wrapping purposes. Different materials are used for this task such as paper and fabric. The glue is applied all over the chipboard box and then the outer paper is wrapped around the box. To add variety in the texture, you can use different types of coatings that may include plastic lamination, foil coating, and spot UV coating. You may further find variety in their finishes such as there exist matte, glossy, and shimmery coatings.

Different Designs in Rigid Packaging

The shape and size of the box can be made as per your demand. You may find various types of boxes like square, rectangular, heart-shaped, and many other shaped boxes. These boxes are greatly used by different brands because they are easily available and are highly eco-friendly. There are usually two segments of a box, a top or lid, and a bottom or base. Anyhow, the dimensions of the box may make it different from the other. There are different types of rigid containers such as the following styles you can utilize for various purposes.

Flip-Top with Magnetic Closure

These boxes have a semi-separated enclosure in which one side of the closure is fixed yet flexible while the other side is not attached. Such boxes are widely used as cigar boxes. When these boxes get closed, they get a shape of a book, and therefore they are also named book boxes. There are two magnets attached inside the box. One magnet is fixed on the opening side of the base and the second magnet is attached to the side of the lid which is not fixed. The magnet serves the attaching facility to the box and makes it sturdy as well as handy.

Telescopic Boxes

Generally, the telescopic boxes are of three types.

• The full-telescope box has a lid that entirely covers the base of the box. Such rigid boxes are mainly used for electronic items such as smartphones.
• Partial-telescope as the name suggests is the box in which the lid does not entirely cover the base but the half of it. These boxes can be used for various products such as jewellery accessories and wrist watches etc.
• The shoe telescopic box has a lid that covers the base only to 1 inch approximately. As the name shows, these boxes are widely used for the packaging of different types of shoes.

Tube Packaging

This type of rigid packaging has a cylindrical shape. These boxes do not have any sharp corners, instead, they have round edges which make them cylindrical. Such boxes are widely used for the packaging of drinks, stationery items, and snacks such as famous pringle chips are packed in cylindrical containers. These boxes have an easy opening which makes them even handy to use.

Slider Boxes

The slider box may carry similar dimensions as in telescopic boxes but with entirely different angles. These boxes make the packaging experience even more glorious. You may use these drawer boxes for new products to craft an enticing impression.

Conclusion

A rigid container can be used for wide types of products ranging from food to stationery items. These boxes are preferably used to reveal luxury from the packaging style. In manufacturing, chipboard sheets are cut and folded to get converted into the desired shape of a rigid box. The final wrapping is crucial and can be customized by making use of several types of coating textures. The variety in designs adds potential to rigid packaging and therefore many brands are relying on it.